The last time I upgraded my PC and HTPC I thought I would be cautious. I bought 4 Maxtor diamond 9 SATA 160Gb drives and installed two each in the PC's in RAID1 format. Since then (May 05) I have had one disk in each array fail

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For understandable reasons I don't want to buy more more of the same disks and I was going to go for WD 400Gb RAID edition drives. So I need to move all the data from the HTPC array onto the new disks and then redeploy the working 160Gb into the other array.
I know that if I replace the duff 160Gb and build one of the 400gb drives into the HTPC array I will still only get 160b net. What I am not sure about is what happens when I remove the 2nd 160gb drive and replace it with the 400Gb. Will it see it as a 400gb array or still a 160gb one. Would I be able to get the other 240gb back?