Hi All, I've been frequenting AVF for quite some time and it's been a very inspirational to what I’ve been building over the last month or so. So I’d like to start by saying thanks to Steve and his thread “New In Wall System”. I thought he had done a superb job and achieved a very smart install. I also thought that it would be good to share my build with other forum members too
A bit of background … We moved to this house just under two years ago and we have been renovating for about a year now. It’s been going on for so long because I’m doing the work by myself and plans/ priorities seem to change quite a bit, not to mension having a few lazy weekends and other obligations, so now most of the house looks like a building site! As Christmas is round the corner we have decided to get the living/dining room in a livable state so we can actually have a Christmas at home this year! In order to achieve this goal I have to build our floating wall. I doubt I’d be ever allowed to make this kind of mess again once the room is finished so it was now or never. What the rooms looked like back in June 2008 …
The AV Gear: Sony KDL40V2000 (I think this may be due for an upgrade) Denon AVR 1910 Speakercraft AIM Cinema Three (Left and Right) Speakercraft AIM LCR Three (Centre) Speakercraft AIM Wide One (Rear Left and Right) Subwoofer – TBD Sony PS3 Nintendo Wii Sky HD HTPC X-Box 360 Elite (Planning to get it at Christmas) The plan is to have everything bar the Wii being fed via HDMI into the Denon and then a single HDMI connection out to the TV. The Wii will be connected via component and then up-scaled. A bit about the floating wall: The wall on which the floating wall is being constructed is just over 8m long. The floating wall section itself will be just over 7m long (hence the title) with the last 1m having a cupboard built to hide a treadmill away. I wish this wasn’t the case but my wife has a treadmill and there is no way I’m going to put it on the 1st floor nor am I willing to have my garage turned into a makeshift gym! I can foresee that this treadmill is going to give me considerable grief during the build, but such is life! The floating wall will have to house the TV, three front speakers, electric landscape fireplace and some shelves. Below is a quick google sketchup I did of what I hope it will look like.
As mensioned before, I started the floating wall build about a month ago (I have to count in weekends as that's the only time i get, with that would be 4 weekends ago) and I've managed to make some good progress.
Let the build begin!!
1st bit of 2x4 on the wall and secured using M10x100mm frame fixers and pink grip. Little did I know that I would be using about 12 3.6m lengths of 2x4 before i even got to building the treadmill cupboard!
Top and bottom supports done. There are 3 layers of 2x4 on each rail which will give the final wall a depth of 160mm once the 18mm MDF face was installed. the 1st layer of 2x4s are held on with pink grip and M10x100 frame fixers, the second layer is held to the 1st layer with pink grip then M10x160mm frame fixers in to the brikwork. The 3rd layer is held on by pink grip and 6.0x120mm Paslode Proscrews.
All this is most definately OTT but frame fixers and screws are cheap so I'd rather have more than I need in place rather than find out that I didn't put enough in. I can very easily climb up on the frame and walk along it with it moving at all and i'm no light weight at 95Kg!
Quick test fit of the TV so i can mark out where the bracket needs to go. That's dust on the camera lens, not the TV. The TV lives in our bedroom at the moment so is safely out of harms way.
Test fit of the fireplace to mark out the bracket location. The top and bottom support beams have had 2 of the 2x4 sections removed with only the final one spanning the gap allowing a very large space for heat to be transfered through.
TV Bracket installed and channels cut for AV (right) and power (bottom). The bracket has been spaced out from the wall by 30mm so the TV will be fush with the face of the floating wall.
More studs installed to make the speaker housings and shelving areas.
Weather Seal spread in all the joints and gaps to stop any rattles.
Front MDF sheet going on and appature for TV cut out. The centre speaker sits a bit lower so i had to extend that section a bit more hence the cut out.
T&Gd the face and the extension bit so it can have a stronger joint. Which would hopfully reduce the risk of cracking. (I'm so glad I decided to buy a Router!)
TV side almost complete. How many screws around that speaker hole?? I think its about 56 placed at 50mm centres! That's two sets of 4mm speaker cable in there. The Cinema series of speakers allow you to bi-amp them so I can make use of the unused two channels (i'm going with a 5.1 setup due to the depth of the room only being 3.3m) on the denon.
Test fit of TV and front speakers. I've never really had a decent AV setup before (just the usual 5.1 commercially available home cinema setups) but these speakers sound awsome already and I've only ran them with a small sony midi hifi. Being inwall units i was expecting them to sound kind of tiny and bright but i was plesantly supprised when they sounded full and warm. Can't wait to get them connected up to the Denon.
Test fit of fireplace and view of shelves.
How the wall is looking right now.
The TV And the fireplace sit about 2mm behind the face of the wall so I may go and get some washers to space them forward. Yes I really am that fussy!
If i get time during the week, I'm going to try and tidy up a bit. I've Ignored that for a while now and it's gotten out of hand
Hmmm ... a bit of a long post but I guess there was 4 weekends of work in there

I hope people finds this of some interest and please feel free to post any comments (good or bad) or questions.
Thanks.
Nad